Our Manufacturing Approach
At the heart of our operations lies a commitment to precision, quality, and responsibility. Our manufacturing process combines advanced technology with skilled craftsmanship to produce garments that meet the highest standards — ethically and efficiently. From fabric selection to final stitching, every step is carefully planned and executed in our India-based facility, ensuring consistency, sustainability, and excellence in every piece we create. We believe in transparent production and proudly uphold practices that respect both people and the planet.
What Makes Our Process Unique
In-House Production: Complete control over every stage — from fabric cutting to final packaging — ensures consistent quality and accountability.
Ethical Labor Practices: Fair wages, safe working conditions, and a respectful work environment are fundamental to our values.
Skilled Indian Craftsmanship: Our experienced workforce brings precision and care to every garment, blending traditional skills with modern efficiency.
Sustainable Operations: We prioritize eco-friendly materials, low-impact processes, and water and energy conservation in all our manufacturing practices.
Quality-Driven Approach: Every product passes through strict quality checks, reflecting our commitment to durability, fit, and finish.
Flexible & Scalable: Whether small batches or large-scale orders, we tailor our process to meet client needs without compromising on standards.
Flexible & Scalable: Whether small batches or large-scale orders, we tailor our process to meet client needs without compromising on standards.
Design Concept
Tech Pack Development
Fabric & Trim Sourcing
Sample Making
Fabric Inspection
Fabric Spreading
Ready to Sale
Garment Manufacturing Process Flow
Sorting & Bunding
Packaging & Shipping
Ironing /Finishing
Washing /Dyeing
Inline Quality Check
Sewing / Stitching
Fit Testing & Revisions
Cutting & Production Process
Quality Control Process
Raw Material Inspection
Before production begins, all fabrics and trims are checked for:
1. Color consistency
2. Fabric strength and GSM
3. Shrinkage levels
4. Dye fastness
5. Surface defects (holes, slubs, etc.)
In-Line Quality Checks
Quality inspectors monitor stitching in real-time:
1. Seam strength and alignment
2. Thread tension and stitch density
3. Label placement and tag attachment
4. Compliance with measurement specs
This helps catch errors early and avoid rework at later stages.
Measurement Verification
Each garment batch is measured against approved size charts:
1. Shoulder width, chest, length, sleeve, inseam, etc.
2. Tolerance levels maintained as per buyer standards
3. Rejected items are sent back for corrections
Final Audits (AQL System)
Before packing, a random batch is checked using the AQL (Acceptable Quality Limit) method:
1. Usually done on 2.5 or 1.5 AQL standard depending on the buyer
2. Ensures statistical confidence in shipment quality
Metal Detection (if applicable)
To ensure customer safety, garments pass through a metal detector (especially for kidswear and export garments) to detect broken needles or metallic fragments.
Visual Inspection
Garments are visually checked under good lighting for:
1. Fabric stains or marks
2. Loose threads or skipped stitches
3. Symmetry and pattern matching
4. Printing/embroidery alignment
Packaging Quality
Garments are inspected for proper folding, correct hang tags, size stickers, and packaging as per client SOP:
1. No wrinkles or damage
2. Barcodes and carton labeling accuracy
3. Correct quantity in each carton